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Solution heat treatment 

Listemann’s solution annealing processes make a decisive contribution to ensuring that your components remain reliable, durable and efficient. Whether for highly stressed aircraft components, sensitive medical technology or demanding industrial applications – we develop the optimum heat treatment solution for you.

The most important facts in brief

What is solution heat treatment?

Solution annealing is a special heat treatment process used to compensate for stresses and structural inaccuracies in metals – particularly stainless steels, nickel-based alloys and titanium materials. The materials are heated to a defined temperature and then cooled in a controlled manner.

solution heat treatment aluminum

This process distributes dissolved elements homogeneously and transforms the microstructure into an optimum state. The result: improved corrosion resistance, increased toughness and an ideal basis for further processing steps.

Why is solution annealing important?

Internal stresses and structural irregularities occur during the production and processing of components, for example through welding, forming, machining or additive manufacturing (3D printing). These stresses can lead to distortion, cracking or reduced corrosion resistance. Solution annealing restores the original material structure and thus ensures durable, reliable and resilient components.

solution glow aluminum
  • Restore/increase corrosion resistance
    By dissolving harmful precipitates and distributing them evenly in the microstructure, resistance is significantly improved – particularly in the case of stainless steels. Rapid cooling prevents the formation of new precipitates in the critical temperature range.

  • Optimize mechanical properties
    Homogeneous microstructure means higher toughness and better cold forming properties; solution annealing also reduces distortion in welded constructions.

  • Preparation for curing

In this process step, the relevant material components are brought into solution and retained. During the subsequent precipitation hardening (age hardening), these components ensure the corresponding increase in hardness.

  • Ideal basis for further process steps
    Whether after welding, Vacuum-brazing, machining or additive manufacturing: Solution annealing creates reproducible initial conditions for downstream processing.

Advantages of solution heat treatment

  • Improved corrosion resistance – important for stainless steel and nickel alloys

  • Optimized mechanical properties – higher toughness and dimensional stability

  • Removal of welding stresses – increased operational safety of welded structures

  • Homogeneous structure – ideal basis for further Heat treatments or mechanical processing

  • Avoidance of distortion and cracks – increased dimensional stability and service life

Areas of application

aviation+space

Aviation & Aerospace

(e.g. turbine components and structural components)

Plant engineering

Industry

(e.g. reactors, pipelines and apparatus engineering)

Medical Technology

Medical Technology

(Implants and surgical instruments)

energy+environmental technology

Energy & green technologies

(e.g. power plant components and heat exchangers)

Additive manufacturing LMD

Additive manufacturing

(Post-treatment of 3D-printed components)

Technology & advantages

The Listemann Group offers customized solution annealing processes for prototypes, small series and large series.

  • Vacuum, inert gas and circulating air furnaces
    We carry out solution annealing processes in vacuum furnaces and – depending on the efficiency requirements – in inert gas or circulating air systems. Vacuum processes minimize oxidation; components come out of the furnace “metallically bright”, which reduces costly reworking.

  • Variety of materials & range of parts
    In addition to steels, we process nickel-based, titanium and aluminum alloys – from micro parts to large-format components.

  • Certified quality
    Calibrations in accordance with AMS 2750 as well as Nadcap accreditations (Heat treatment) and aviation approvals are proof of our process reliability; the EN 9100/ISO 9001 certificatesare available in the download area.

  • Combination processes
    Where appropriate, we efficiently combine Vacuum-brazing and Heat treatment – including solution annealing – in a coordinated process chain.

Materials & typical temperature windows (guide values)

Austenitic stainless steels (e.g. 1.4301/304, 1.4404/316L):

usually 1 010-1 120 °C, holding time depending on wall thickness; rapid quenching (gas/water) to avoid sensitization.

Hardenable stainless steels (e.g. 17-4PH or 17-7PH):

usually 1 010-1 120 °C, holding time depending on wall thickness; rapid quenching (gas/water) to prepare for curing.

Nickel-based alloys (austenitic or age-hardenable):

Depending on the alloy, often ≈ 1 030-1 250 °C; cooling strategy adapted to stability and corrosion requirements.

Aluminum alloys (age-hardenable, e.g. 7000 series alloys):

≈ 450-550 °C with subsequent rapid quenching; basis for natural or artificial ageing (e.g. T6).

Titanium alloys (age-hardenable, e.g. Ti grade 5):

≈ 900-980 °C with subsequent rapid quenching in preparation for subsequent curing.

Frequently asked questions

Stress-relief annealing primarily reduces residual stresses (for steels typically 550-650 °C), while solution annealing at significantly higher temperatures brings precipitates into solution and homogenizes the microstructure.

In order to prevent sensitization (e.g. chromium carbide precipitation); the decisive factor is rapid passage through the critical range towards room temperature.

Yes – in particular the hardenable alloys (e.g. 6000 or 7000 series alloys) are solution annealed before hardening and then quickly quenched; this is often followed by ageing (T6).

Yes, soldering and heat treatment steps can be efficiently combined in coordinated process chains – including time and cost benefits.

Depending on agreement: furnace protocols, temperature curves, test reports – on certified systems (including AMS 2750, Nadcap Heat treatment) and with comprehensive documentation.

Areas of application

Project check

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