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Tempering - targeted toughness and dimensional stability after hardening

During tempering, hardened components are heated in a controlled manner in order to reduce residual stresses, increase toughness and set the target hardness. This produces dimensionally stable, resilient components – with reproducible quality from sample production to series production.

The most important facts in brief

What is tempering?

Tempering – also known as annealing – is a central step in the Heat treatment. After hardening or welding, it reliably brings components into the required property window. With precisely controlled temperature-time cycles, we stabilize hardness, toughness and dimensional stability – for durable, reliable components.

During tempering, previously hardened (martensitic) or stressed components are heated below the lower transformation temperature for a defined time and then cooled down in a controlled manner.

Goals of the process:

  • Reduction of residual stresses to prevent cracking and warping

  • Adjustment of the target hardness with simultaneously higher toughness

  • Stabilization of dimensional accuracy for precise tolerances

  • Improved fatigue strength and operational safety

The result is a balanced property profile with tempered martensite or a microstructure suitable for the application – the basis for resilient components.

Advantages of tempering

  • Less risk of cracking & warping thanks to stress relief

  • Hardness to specification – without unnecessary brittleness

  • Consistent quality through documented process control

  • Dimensional and dimensional stability for close-tolerance precision parts

  • Suitability for series production: reproducible from individual parts to large-scale production

Typical applications

Wärmebehandlung Einsatzfall des Anlassens: Nach dem Härten Abschrecken

After hardening / quenching

Tempering application: For tribologically stressed components that require toughness with defined hardness

For tribologically stressed components that require toughness with defined hardness

Heat treatment Tempering application: After welding (stress-relief tempering in the lower tempering range)

After welding: Stress-relief annealing in the lower tempering range

Typical temperature windows (guide values)

The choice of tempering temperature controls the ratio of hardness and toughness (depending on the material and application):

Low tempering range (~150-250 °C):

Stress relief with high hardness, e.g. case-hardening steels

Medium tempering range (~250-450 °C):

Transformation of retained austenite, e.g. tool steels

High tempering range (~500-650 °C):

Maximum toughness with reduced hardness, e.g. quenched and tempered steels

Multi-stage tempering (e.g. 2-3 cycles) is common for high-alloy tool steels in order to minimize retained austenite and stabilize properties.

Frequently asked questions about starting

Tempering (typically ~150-650 °C) usually follows hardening and adjusts hardness/toughness; stress relief annealing (depending on the material ~450-650 °C) is primarily aimed at stress relief, even for non-hardened, e.g. welded, machined and formed parts.

For high-alloy tool steels, 2-3 tempering cycles are common in order to reduce residual austenite and stabilize the properties. We determine the scope and parameters on the basis of the material and target values.

Regularly: Hardness test (HRC/HV/HB). As required: microstructure analysis, dimensional/shape inspection, visual inspection. Test reports as agreed.

Tempering colors indicate temperature ranges, but are not a reliable proof of quality. Verifiable measured values and process documentation are crucial.

Areas of application

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